synthetic data for ai training

Train your ai without
hunting for defects.

Building an AI inspection system means collecting thousands of training images — including defects that might appear just once every few thousand parts. Synthetic data changes the math entirely. A synthetic data provider uses your existing CAD models to generate exactly the training images your model needs, fully labeled and ready to train — so Detect-It can deploy a production-ready AI inspection system without waiting for defects to accumulate on your line.

<5% Defect rate where real-world data collection becomes impractical
≥ Synthetic models matched or outperformed real-data models in testing
2x Approaches validated: Full Synthetic and Partial Synthetic
Auto Bounding boxes and annotations generated programmatically

the basics

what is synthetic data?

Traditional AI training means collecting, sorting, and hand-labeling thousands of real photos from your production line. Synthetic data skips most of that — using computer-aided design (CAD) and rendering software to generate photorealistic training images from scratch.

02

Render Realistic Images

Rendering software places your parts inside a simulated or real inspection environment, applying lighting, shadows, and surface textures that closely match what your camera sees on the line.

03

Train and Deploy

Because synthetic geometry is known precisely, every bounding box and annotation is generated automatically by the data provider — no manual labeling. The resulting model is handed off to Detect-It and deployed against real-world production images immediately.

when to use synthetic data

Two occasions to use
synthetic data.

Synthetic data is a tool, not a universal replacement. It excels in two specific situations that are common in industrial inspection.

Rare Defects

When a defect appears in fewer than 5% of parts, gathering enough real-world examples for reliable AI training can take months — or may never happen at all on low-volume lines. Synthetic data lets a provider generate hundreds of defect variations on demand, covering edge cases your real dataset never will.

Labeling Bottlenecks

Capturing, organizing, and hand-labeling thousands of images is expensive and slow. With synthetic data, position, orientation, and dimensions are already known — so bounding boxes and annotations are generated programmatically by the provider. What took weeks of technician time now runs automatically.

Supplement, Don't Replace

Synthetic data doesn't eliminate real-world image collection entirely. Typically, only a limited reference set — parts and environment photos — is needed for a synthetic data provider to generate a full dataset. You still capture real images for validation; the heavy lifting of dataset creation shifts to a specialized third-party provider.

methodology

two approaches to
synthetic data.

Both methods have been validated in real-world testing. The right choice depends on how much control you want over the simulated environment.

Full Synthetic

Fully
Generated

Both the inspection environment and the parts being inspected are created entirely in CAD and rendering software. Lighting, shadows, reflections, and surface detail are all simulated computationally.

Maximum control over every visual variable
Can replicate environments you haven't built yet
Requires more upfront CAD work for the environment
Best when the real environment is difficult to photograph or there are no defective parts to record
Partial Synthetic

Real Background,
Generated Objects

Real photos of your inspection environment serve as the background. CAD-generated parts and defects are then composited into those real images — giving you natural lighting and surface detail in the surroundings with precise control over the inspection objects.

Retains natural lighting and background texture
Lower CAD modeling burden — no need to simulate the environment
Requires a reference set of environment photos (without parts)
Typically faster to get started